Modular process skids for surfactant and formulated consumer plants
Dosing, CIP, mixing, transfer, and filling packages engineered to your P&ID, batch volumes, and cleanliness expectations. Documentation supports FAT; interfaces are defined for site I&C and batch execution.
Why Klugg
Engineering-led delivery
Issued drawings, defined owner interfaces, and skid envelopes matched to your plant — not repurposed from unrelated sectors.
Capacity matched to your line
Throughput, chemistry, and plot plan set the envelope — we do not stretch a standard skid frame to approximate your duty.
Hygiene and QA alignment
Drainable routing, surface finish, and cleaning strategy documented to match what your quality organisation will audit.
Fit for plant automation
I/O schedules, cause-and-effect, and FAT records structured for the team that owns your DCS, PLC, or batch server.
Single accountable scope
Fabrication through dispatch, with support at owner tie-ins — fewer supplier interfaces than a disaggregated package.
Scope
Full modular scope from one accountable source
Process, utility, mixing, and handling with records suitable for FAT and turnover to site I&C. Use the register below or jump to a system family.
Go to equipment registerScope from your URS and P&ID — not a catalogue assembly
When off-the-shelf mixer packages miss rheology, heat transfer, or cleaning requirements, we deliver one accountable mixing skid: agitation, thermal duty, homogenisation where required, and controls sized to batch, product, and available installation space.
Typical scope elements
- Variable-speed agitation
- Jacketed heating and cooling
- In-line homogenisation (where specified)
- PLC/SCADA and batch I/O
- Execution compatible with your CIP strategy
Agitator duty, heat-up curves, and CIP coverage are developed with your process organisation — not assumed from standard datasheets.
Equipment register
Skids and packages by system
Select a system family, then expand a line item for function and design intent. Organised like a bid tabulation — without a static PDF wall.
Skids for reaction control, treatment, and line hygiene — repeatability, operator access, and tie-in to your batch sequence are explicit in the design basis.
Thermal and wash utilities sized to demonstrated demand — capacity, redundancy, and tie-in points agreed with your utilities and production plan.
Agitation, shear, and jacket duty matched to surfactant rheology for standard HC and PC campaigns. Bespoke mixing — where standard packages are insufficient — is addressed in the custom mixing section above.
Transfer, storage, and packaging interfaces with traceability and loss control in mind — from bulk receipt through finished-goods filling.
Scope definition
Customised skid for mixing — how we define it with you
Deliverables are defined against your URS and issued drawings: batch volume, rheology, heating and cooling duty, automation architecture, CIP expectations, and owner tie-in locations. Typical applications include demanding surfactant systems, difficult emulsions, and lines where standard equipment would compromise performance, validation, or layout.
Outcomes
Operating results the design targets
Engineering levers agreed with your process and quality organisation — no performance claims without your basis of design.
Batch repeatability
Dosing, thermal, and shear held within bands your COA and SOP define — shift to shift.
Yield and flush discipline
Recovery routing, pigging, and transfer design oriented to your material-loss targets.
Cleaning cycle fit
CIP and mobile cleaning circuits matched to soil, turnaround, and validation endpoints.
Handoff to site I&C
I/O, interlocks, and test documentation your integrator can implement without reinterpretation.
Modular expansion
Repeat, relocate, or add skids as formulation mix or capacity changes — single design basis.
Execution
From agreement to handover
Four stages; each produces records suitable for maintenance, quality, and automation files.
- 01
Requirement definition
URS, process samples, site constraints, and acceptance criteria agreed before detailed design.
- 02
Engineering release
Issued P&ID, layout, MTO, and review pack prior to fabrication release.
- 03
Fabrication and FAT
Shop build with agreed hold points; documented factory acceptance against the approved basis.
- 04
Dispatch and site support
Shipment, tie-in assistance, commissioning support, and performance handover to operations.
Share drawings; receive a modular proposal
We separate scope that belongs in the skid from work that remains in fixed plant — against batch scale, chemistry class, cleanliness expectations, and your control architecture.